How Wear Plates Can Benefit Any Manufacturing Industry

When it comes to the manufacturing industry, the majority of us want to ensure that our equipment not only runs reliably but doesn’t get damaged. After all, much of this equipment may have cost a significant amount of money to purchase and could end up costing a considerable amount to fix should they ever need repairs. Because of that, it can often be vital for a business to keep this damage, and the resulting fixes, to an absolute minimum.

However, that can end up being easier said than done for many business owners operating in the manufacturing world. That being said, more and more businesses have begun using wear plates, specifically a chromium carbide wear plate, to help protect their equipment from the wear and tear that they might usually experience. These are effective for quite a few different reasons.

While their use has been growing in popularity over the past few years, there may still be a number of people in the manufacturing world that do not know what these wear plates are. On top of this, many may not know how they can be a benefit to the business. That being said, there are a few different types of wear plates, with each type generally being broken up depending on the material it’s made from. It’s worth taking a look at which materials they can be made from and how they can benefit your manufacturing equipment.

Different Types Of Wear Plates

There are quite a few different materials that a wear plate can be made from, with the most common being a chromium carbide wear plate. This is chiefly because it offers a significant amount of protection against wear and tear. This protection is gained from the fact that it’s made from two different metals which have been blended together to help give it superior strength and corrosion resistance than many other plates. This also ensures that they’re considerable tough and able to withstand quite significant temperatures. Because of its popularity, this has also been one of the more affordable options to choose from without compromising on protection.

Tensamang 11-14% Hadfield Grade has also been a type of wear plate that offers a variety of different benefits. While not offering the same protection as others, it has been shown to have a considerable amount of ductility and toughness, making it great for certain purposes. There are also three different types of Tensalloy wear plates, the AR400, AR450 and the AR500, each of which offers varying degrees of protection during certain manufacturing processes. That being said, many people have claimed that the AR500 range of wear plates offers some of the most protection in a plant, with the majority noting that it’s most suitable for the mining industry.

How Do Manufacturing Plants Use Wear Plates?

Because of the overall uses of wear plates, they can be used in quite a considerable amount of areas in the manufacturing industry. There are a few common areas that they are most effective, as well as with a few different types of equipment. Perhaps the most notable of these include the likes of:

  • Mill equipment, regardless of its material;
  • Crushers;
  • Casting Equipment; and
  • Shredders.

What To Know Before Buying A Wear Plate

While the above may convince you that you should purchase some wear plates for your manufacturing equipment, there are a few different things you should consider first. Chief among these is its hardness and how much protection it will offer. This is primarily driven by which material it’s made from which we’ve already mentioned above. That being said, different materials are better for different types of wear and tear, such as scraping, compression and much more. Because of that, which type of material you should have your wear plates made out of may depend on the exact use you have in mind for your factory.

However, it should also be noted that some uses may need a softer wear plate. As such, you should always know exactly where, and how, you’ll be planning on using these wear plates, as it can often dictate which material you need. You should also consider how these wear plates will be attached to your equipment, as different types of wear plates may not be compatible with different types of equipment.